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Conductive Brush Ring overcomes current leakage in EV powertrains

SKF's new Conductive Brush Ring paves the way to greater reliability and longer life in high-performance electric vehicle powertrain systems. Using pure carbon fiber bristles, it provides a reliable electrical connection between an EV eAxle rotor shaft and its housing. When used in combination with SKF Hybrid ceramic ball bearings, it helps to alleviate parasitic current effects that can lead to premature failure in bearings and other components. Available in different configurations for wet (oil-lubricated) motor designs -- and soon for dry (sealed) applications.
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Intro to reed switches, magnets, magnetic fields

This brief introductory video on the DigiKey site offers tips for engineers designing with reed switches. Dr. Stephen Day, Ph.D. from Coto Technology gives a solid overview on reed switches -- complete with real-world application examples -- and a detailed explanation of how they react to magnetic fields.
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Bi-color LEDs to light up your designs

Created with engineers and OEMs in mind, SpectraBright Series SMD RGB and Bi-Color LEDs from Visual Communi-cations Company (VCC) deliver efficiency, design flexibility, and control for devices in a range of industries, including mil-aero, automated guided vehicles, EV charging stations, industrial, telecom, IoT/smart home, and medical. These 50,000-hr bi-color and RGB options save money and space on the HMI, communicating two or three operating modes in a single component.
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All about slip rings: How they work and their uses

Rotary Systems has put together a really nice basic primer on slip rings -- electrical collectors that carry a current from a stationary wire into a rotating device. Common uses are for power, proximity switches, strain gauges, video, and Ethernet signal transmission. This introduction also covers how to specify, assembly types, and interface requirements. Rotary Systems also manufactures rotary unions for fluid applications.
Read the overview.

Seifert thermoelectric coolers from AutomationDirect

Automation-Direct has added new high-quality and efficient stainless steel Seifert 340 BTU/H thermoelectric coolers with 120-V and 230-V power options. Thermoelectric coolers from Seifert use the Peltier Effect to create a temperature difference between the internal and ambient heat sinks, making internal air cooler while dissipating heat into the external environment. Fans assist the convective heat transfer from the heat sinks, which are optimized for maximum flow.
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EMI shielding honeycomb air vent panel design

Learn from the engineering experts at Parker how honeycomb air vent panels are used to help cool electronics with airflow while maintaining electromagnetic interference (EMI) shielding. Topics include: design features, cell size and thickness, platings and coatings, and a stacked design called OMNI CELL construction. These vents can be incorporated into enclosures where EMI radiation and susceptibility is a concern or where heat dissipation is necessary. Lots of good info.
Read the Parker blog.

What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
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Loss-free conversion of 3D/CAD data

CT CoreTech-nologie has further developed its state-of-the-art CAD converter 3D_Evolution and is now introducing native interfaces for reading Solidedge and writing Nx and Solidworks files. It supports a wide range of formats such as Catia, Nx, Creo, Solidworks, Solidedge, Inventor, Step, and Jt, facilitating smooth interoperability between different systems and collaboration for engineers and designers in development environments with different CAD systems.
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Top 5 reasons for solder joint failure

Solder joint reliability is often a pain point in the design of an electronic system. According to Tyler Ferris at ANSYS, a wide variety of factors affect joint reliability, and any one of them can drastically reduce joint lifetime. Properly identifying and mitigating potential causes during the design and manufacturing process can prevent costly and difficult-to-solve problems later in a product lifecycle.
Read this informative ANSYS blog.

Advanced overtemp detection for EV battery packs

Littelfuse has introduced TTape, a ground-breaking over-temperature detection platform designed to transform the management of Li-ion battery systems. TTape helps vehicle systems monitor and manage premature cell aging effectively while reducing the risks associated with thermal runaway incidents. This solution is ideally suited for a wide range of applications, including automotive EV/HEVs, commercial vehicles, and energy storage systems.
Learn more.

Benchtop ionizer for hands-free static elimination

EXAIR's Varistat Benchtop Ionizer is the latest solution for neutralizing static on charged surfaces in industrial settings. Using ionizing technology, the Varistat provides a hands-free solution that requires no compressed air. Easily mounted on benchtops or machines, it is manually adjustable and perfect for processes needing comprehensive coverage such as part assembly, web cleaning, printing, and more.
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LED light bars from AutomationDirect

Automation-Direct adds CCEA TRACK-ALPHA-PRO series LED light bars to expand their offering of industrial LED fixtures. Their rugged industrial-grade anodized aluminum construction makes TRACKALPHA-PRO ideal for use with medium to large-size industrial machine tools and for use in wet environments. These 120 VAC-rated, high-power LED lights provide intense, uniform lighting, with up to a 4,600-lumen output (100 lumens per watt). They come with a standard bracket mount that allows for angle adjustments. Optional TACLIP mounts (sold separately) provide for extra sturdy, vibration-resistant installations.
Learn more.

World's first metalens fisheye camera

2Pi Optics has begun commercial-ization of the first fisheye camera based on the company's proprietary metalens technology -- a breakthrough for electronics design engineers and product managers striving to miniaturize the tiny digital cameras used in advanced driver-assistance systems (ADAS), AR/VR, UAVs, robotics, and other industrial applications. This camera can operate at different wavelengths -- from visible, to near IR, to longer IR -- and is claimed to "outperform conventional refractive, wide-FOV optics in all areas: size, weight, performance, and cost."
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Orbex offers two fiber optic rotary joint solutions

Orbex Group announces its 700 Series of fiber optic rotary joint (FORJ) assemblies, supporting either single or multi-mode operation ideal for high-speed digital transmission over long distances. Wavelengths available are 1,310 or 1,550 nm. Applications include marine cable reels, wind turbines, robotics, and high-def video transmission. Both options feature an outer diameter of 7 mm for installation in tight spaces. Construction includes a stainless steel housing.
Learn more.

Mini tunnel magneto-resistance effect sensors

Littelfuse has released its highly anticipated 54100 and 54140 mini Tunnel Magneto-Resistance (TMR) effect sensors, offering unmatched sensitivity and power efficiency. The key differentiator is their remarkable sensitivity and 100x improvement in power efficiency compared to Hall Effect sensors. They are well suited for applications in position and limit sensing, RPM measurement, brushless DC motor commutation, and more in various markets including appliances, home and building automation, and the industrial sectors.
Learn more.

Your smartphone turned into an RFID reader: New battery-free smart tag tech

A new system turns your smartphone into an RFID reader, saving costs and reducing e-waste.

Imagine you can open your fridge, open an app on your phone, and immediately know which items are expiring within a few days. This is one of the applications that a new technology developed by engineers at the University of California San Diego (UCSD) would enable.

The technology combines a chip integrated into product packaging and a software update on your phone. The phone becomes capable of identifying objects based on signals the chip emits from specific frequencies, in this case Bluetooth or WiFi. In an industrial setting, a smartphone equipped with the software update could be used as an RFID reader.

This tiny custom chip, which costs only a few pennies to manufacture, needs so little power that it can be entirely powered by LTE signals, a technique called RF energy harvesting.

 

 

 

 

The tiny custom chip, which costs only a few pennies to manufacture, needs so little power that it can be entirely powered by LTE signals, a technique called RF energy harvesting. The chip turns Bluetooth transmissions into WiFi signals, which can in turn be detected by a smartphone with that specific software update.

The team presented their work at the IEEE International Solid-State Circuits Conference in San Francisco on Feb. 20, 2023.

Currently, state-of-the-art backscatter modulation requires two external devices: one to transmit and one to receive and read the signals. This conference paper presented the first backscatter integrated circuit that can enable wireless communication and battery-less operation coming from a single mobile device.

"This approach enables a robust, low-cost, and scalable way to provide power and enable communications in an RFID-like manner, while using smartphones as the devices that both read and power the signals," said Patrick Mercier, one of the paper's senior authors and a professor in the Department of Electrical and Computer Engineering at UCSD.

The technology's broader promise is the development of devices that do not need batteries, because they can harvest power from LTE signals instead. This, in turn, would lead to devices that are significantly less expensive and last longer, up to several decades, said Dinesh Bharadia, a professor in the UCSD Department of Electrical and Computer Engineering and one of the paper's senior authors.

"E-waste, especially batteries, is one of the biggest problems the planet is facing, after climate change," Bharadia said.

How it works
The researchers achieved this breakthrough by harvesting power from LTE smartphone signals and buffering this power onto an energy storage capacitor. This, in turn, activates a receiver that detects Bluetooth signals, which are then modified into reflected WiFi signals.

The software update is simply a bit sequence that turns the Bluetooth signal into something that can be more easily turned into a WiFi signal.

In addition, most lower-power wireless communications require custom protocols, but the device the researchers developed relies on common communication protocols: Bluetooth, WiFi, and LTE. That's because smartphones are equipped with both a Bluetooth transmitter and a WiFi receiver.

The device has a range of one meter. Adding a battery would boost the tag's range to tens of meters, but also increase costs. The device, which is half a square inch in size, costs just a few cents to manufacture.

Next steps
Next steps include integrating the technology in other research projects to demonstrate its capabilities.

The team also hopes to commercialize the device, either through a startup or through an industry partner.

Source: UC San Diego

Published March 2023

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